Modular Tooling Fixtures

🎯Building "Rapid Changeover" Capability

For any CNC workshop, one of the biggest hidden costs is "machine idle time" — the downtime when expensive machine tools stop cutting during workpiece changeovers, re-indication, and program debugging. 

 

Advantage Dimension Specific Benefits for CNC Workshops How to achieve this
1. Ultra-Fast Setup Change Reduces changeover time from hours to minutes. Enables mixed production of small batches and multiple varieties, allowing quick response to orders. Zero-Point System: The base plate is permanently mounted on the machine table. All fixtures lock in one second via zero-point locating pins with micron-level repeatability, eliminating any need for re-indication.
2. Ultimate Precision Eliminates human error, ensuring absolute consistency for batch processing and secondary setups, improving yield rates. The zero-point system's extremely high repeatability (typically within 0.005mm) ensures that the workpiece coordinate system remains constant no matter how many times vises or chucks are removed and remounted.
3. Unlimited Flexibility One machine, multiple uses. A 4-axis/5-axis machine can switch from machining aluminum to steel or precision parts in minutes, covering everything from heavy cutting to finishing. Modular Fixture Library: Based on workpiece shape (square, round, irregular) and size, users can quickly select the optimal clamping method using self-centering vises, collet chucks, or three-jaw chucks.
4. Protects Machine Tools & Reduces Skill Dependency Prevents damage to expensive table surfaces from frequent hammering or prying of fixtures on T-slots. Standardized setup allows less experienced operators to perform precise clamping. Standardized Interface: All operations require only wrench tightening—no dial indicator alignment is needed. This reduces reliance on highly skilled machinists and protects the machine asset.
5. Improves Fixture ROI Turns expensive precision vises and chucks from "dedicated tooling" into "shared assets" that can be quickly transferred between multiple machines. By equipping each machine with just one base plate, a single set of high-quality fixtures becomes usable across all machines, amortizing the cost per part.

 

Base Plate (52mm)

Base Plate (96mm)

 
·With a locking force of 35 Nm for all 4 rivets, the pull force of all 4 holes can reach 20 kN.
·Repeatability: 0.005 mm.
·Locking method: Manual.
·Material: Alloy steel 58° HRC.
·Positioning spacing: 52*52 mm.
·Load capacity: 100 KG.
·Can be calibrated using the center hole.

 ·With a locking force of 35 Nm for all 4 rivets, the tensile force in all 4 holes is greater than 20 kN.
·Repeatability: 0.005 mm.
·Locking method: Manual.
·Material: Alloy steel 58° HRC.
·Positioning spacing: 96*96 mm.
·Load capacity: 200 KG.
·Can be calibrated using the center hole.

52mm rivet installation dimension diagram

96mm rivet installation dimension diagram

 

 

Modular tooling fixtures  Suitable for 52mm base plate   Suitable for 96mm base plate

 

Three-jaw chuck self-centering vise

(H represents the width of the vise jaws)

 

H67/H90X

105/H77

H120/H125

Three-jaw chuck

D125

D160

Collet

 ER32/ER40

 

 

Five-axis modular tooling fixture

Suitable for ϕ170-255 worktables

Suitable for ϕ250-400 worktables

Suitable for ϕ350-500 worktables

 

 

Four-axis modular tooling fixture

Suitable for ϕ170-255 worktables


 



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